Always-On Data Sync for Modern Manufacturing

Synchronize production, quality, and operational data across plants and central systems—keeping operations resilient, recovery fast, and performance consistent from the edge to the enterprise.

Built for Distributed Manufacturing at Scale

Keep critical manufacturing data local, protected, and continuously available, wherever production happens.

Resilio Active Everywhere is purpose-built for manufacturers running across multiple plants, regions, and edge environments. Critical production, quality, and engineering data stays synchronized and locally accessible—even during network disruptions through near-real-time replication and policy-based controls.

No cloud dependency. No single point of failure.

We make our customers active everywhere.

“During production, engineers need immediate access to their data, 24/7. Resilio keeps our files replicated and in sync, so users always have access to them. If a failure occurs on one server, users are redirected to another active DFS server.” — Mathias Reitinger, IT Manager, Deutsche Aircraft

“Once everything was replicated, it became a ‘set it and forget it’ system. Now I can see exactly what’s being replicated, what’s completed, and what needs attention. That visibility alone was a game changer.” — Luis Londono, IT Manager, DiSTI

“The business benefits of Resilio are huge. It’s a great solution for ease of configuration, stability of service, and the speed of syncing hundreds of thousands of files.” — Goran Slukan, Staff Engineer, Infobip

Eliminate Plant-Floor File Access Delays

Keep production systems fast, local, and always available.

When production data is pulled from centralized storage or the cloud, latency and outages directly translate into downtime, scrap, and missed SLAs. Traditional file shares and batch transfers can’t keep up with distributed plant environments.

The Resilio approach:

  • Near real-time sync of production and quality data across plants and edge systems
  • Bidirectional ERP synchronization keeps every site current
  • Local data availability at each site, even when the WAN is down
  • Zero re-architecture, we work alongside existing MES, historians, and OT infrastructure

Remove Multi-Plant Data Inconsistency

Keep manufacturing data consistent across every site.

Distributed plants depend on consistent BOMs, formulas, routings, and quality standards. Scheduled batch transfers and centralized replication introduce delays that cascade into compliance failures and execution risk.

The Resilio approach:

  • Active-active replication across every plant and region in near real time
  • Policy-based control over what data moves, where, and when
  • Automated recovery from site or system failures — no manual intervention
  • Accurate version control without relying on manual data entry or batch updates

Enable Secure, High-Performance Access For Distributed Teams

Support engineers, quality teams, and operators, anywhere.

Engineers, quality teams, and operators increasingly span plants, suppliers, and remote sites. VPNs and centralized storage create performance bottlenecks and security exposure when handling large files at scale.

The Resilio approach:

  • Local data copies eliminate WAN and VPN dependency for large file access
  • Continuous sync ensures teams always work from current files — no workflow changes
  • End-to-end encryption and access controls protect sensitive IP and engineering data
  • No cloud storage required; users keep the same local paths they already know

Distributed. High-Speed. Automated.

Resilio Active Everywhere orchestrates how data moves and where it lives across global infrastructure—delivering distributed performance with centralized control, at any scale.

Always-On Performance for Plant and Edge Operations

Keep production-critical data local, current, and always available at every plant.

  • Fast: Local-first access, data lives at each plant, no latency from centralized or cloud-based storage
  • Resilient: Survives outages, continuous sync keeps operations running through connectivity interruptions
  • Current: Always up to date, near real-time change detection means shop-floor systems run on the latest data
  • Compatible: Zero re-architecture, we work with existing MES, historians, and OT infrastructure out of the box.

Our result: Higher OEE, fewer stoppages, and production data that supports real-time planning and smarter decisions.

Consistent Data Across Global Manufacturing Networks

Ensure production, quality, and engineering data stay aligned across every site and region.

  • Sync: Active-active replication, all plants stay in sync in near real time, no scheduled batch jobs
  • Control: Policy-driven governance specifies exactly what moves, where it goes, and when
  • Recover: Sites automatically restore from failures, with no manual intervention needed
  • Scale: Multi-plant proven, tested across large-scale distributed manufacturing environments globally

Our result: Real-time visibility and data consistency across the entire manufacturing footprint.

Move Large Engineering Files Faster Than Legacy Tools Allow

Transfer multi-GB CAD files, firmware packages, and production datasets without saturating factory networks.

  • Peer-to-Peer (P2P) acceleration: Every endpoint adds throughput, and transfer speeds scale linearly as sites grow
  • Delta-only transfers: Only changed portions of files are transferred across the network, slashing bandwidth use for large CAD and firmware files
  • Built-in WAN optimization: Adapts to latency, packet loss, and constrained factory networks in real time
  • Millions of files: Handles large datasets without performance degradation, no re-architecture required

Our result: Faster engineering cycles, less time waiting on transfers, and a replication layer that keeps pace with manufacturing at scale.

Frequently Asked Questions Resilio for Manufacturing

  1. How does Resilio keep production running with zero downtime?
  2. Can Resilio handle large engineering and machine data files without slowing our network?
  3. How does Resilio support edge computing and smart factory initiatives?
  4. Is Resilio secure enough for IP and regulated manufacturing data?
  5. How does Resilio compare to traditional cloud or centralized file servers?
  6. How quickly can we deploy Resilio across multiple plants?

Try Resilio Active Everywhere

Experience unified access to files wherever they’re stored.